Manufacturing planning and control: The evolution of MRP and JIT integration

Material Requirements Planning (MRP) and Just-in-Time (JIT) system are directed toward planning and controlling the important characteristics of material flow: how much of what materials flow and when. Since the material flow is at the heart of the manufacturing firm, MRP and JHT are the powerful management tools that could determine the success or failure of an entire manufacturing system. One of the strongest debates in manufacturing has been centered on the performance comparison and compatibility of JIT production system to the existing MRP. The primary intent of this research is to provide an overview of the manufacturing planning and control environment associated with MRP and JIT. Classifying the existing MRP/JIT comparison and integration literature, two different perspectives on MRP/JIT are discussed, and future research area is proposed based on the taxonomy.     

Dilute solution properties of tactic poly(2-hydroxyethyl methacrylate)

Isotactic and syndiotactic poly(2-hydroxyethyl methacrylate) (PHEMA) have been prepared. Intrinsic viscosity–molecular weight relationships were established for the isotactic and syndiotactic PHEMA in N,N-dimethylformamide (DMF) at 25°C by solution viscometry and light scattering. The unperturbed dimensions and interaction parameters were examined in DMF, water, methanol, ethanol, and water–methanol (1:7 by volume) mixture for isotactic PHEMA and in DMF, methanol, and water–methanol (1:7 by volume) mixture for syndiotactic PHEMA using the Stockmayer–Fixman representation. The results suggest that the compact random coil structure for isotactic PHEMA occurs in water solvent and the isotactic PHEMA is more highly extended in polar solvents.     

Change of Color Appearance in Photopic,Mesopic and Scotopic Vision

Mesopic vision describes a range of light levels where vision is mediated by both cones and rods. The appearance of color in mesopic vision differs drastically from that in photopic vision, where only cones mediate visual information. We used a haploscopic color matching technique to investigate the color appearance under various illuminance levels, ranging from photopic to scotopic via mesopic levels. The observers did color matching between a test color chip under various illuminance levels and a matching color stimulus presented on the Cathode-Ray Tube (CRT) display under the photopic illuminance condition. The results showed that not only chroma and lightness but hue of most color chips changed with illuminance. The manner of the hue changed depended on the color of the test chip, while matching points approached a neutral gray with decrease in illuminance level for all test chips. Chroma reduced continuously with decrease of the illuminance level until 0.1 lx for reddish and yellowish color chips or until 1 lx for greenish and bluish ones. Beyond those illuminance levels, chroma was approximately constant. Lightness decreased with decreasing illuminance level for all test chips except bluish color chips, for which lightness did not decrease much in general and even increased in some cases as predicted by the Purkinje shift. The experimental results obtained in the present study provide critical features that should be considered in predicting the appearance of color at low light levels.     

Auger spectroscopy and properties of Ir(Pt)/PZT(PZT/PT)/Ir nanosized thin-film structures

Studies of the elemental distribution profiles through the thickness of thin-film ferroelectric capacitor structures using Auger spectroscopy made it possible to establish the relation between the elemental and phase composition of the structures, on the one hand, and their electrophysical properties, on the other. Special features were observed in the behavior of the lead titanate underlayer both in the as-fabricated and aged structures. It is shown that the variation in the characteristics of the capacitor structures during aging is caused by diffusion of the elements at the interfaces and in the PZT film against a background of a significant increase in the oxygen concentration. As a result, interface-modifying oxide layers form and the trap density on the upper and lower interfaces decreases in all samples.     

Improved electrical and thermal properties of Ag contacts for GaN-based flip-chip light-emitting diodes by using a NiZn alloy capping layer

We investigate the effect of a 100 nm-thick NiZn alloy (10 wt% Zn) capping layer on the thermal and electrical properties of Ag reflectors (200 nm) for flip-chip light-emitting diodes (LEDs). It is shown that the introduction of the NiZn capping layer minimizes the formation of interfacial voids and surface agglomeration. Furthermore, LEDs fabricated with the NiZn-capping-layer-combined contacts produce better output power as compared to those with the Ag only reflectors. For example, the LEDs with the 400 ^°C-annealed Ag/NiZn contacts give higher output power by ∼36% than those with the 400 ^°C-annealed Ag only contacts. X-ray photoemission spectroscopy and Auger electron spectroscopy measurements are performed to understand the improved electrical properties of the LEDs fabricated with the NiZn-capping-layer-combined Ag contacts.     

Effects of anodizing conditions on bond strength of anodically oxidized film to titanium substrate

The bond strength of the oxide film to the titanium substrate and its inherent structural characteristics are very important preconditions for the success of titanium implants. The purpose of this study was to evaluate the micro-morphologies, crystalline structures, and bond strengths of the anodically oxidized films formed on titanium with the variation of electrolytes and applied current densities. In contrast to the specimens produced using sulfuric acid as the electrolyte, those produced using phosphoric acid showed quite different shapes and densities of the pores as the applied current densities were varied. The oxide films anodized in sulfuric acid consisted of anatase and rutile TiO₂, whileTiP₂O₇ was predominantly formed on the Ti surfaces anodized using phosphoric acid as the electrolyte. The oxide films, which did not experience spark deposition showed amorphous shape and their bond strengths were significantly lower than those of the other groups (p < 0.05). Those specimens which experienced initial spark deposition with a low current condition showed the highest bond strengths (34.2 MPa) within each electrolyte sub-set. The growing rates of the oxide film thicknesses in relation to the electric current changes varied according to the type of electrolyte, and the oxide film thickness influenced the bond strength.     

Imaging characterization of carbon nanotube tips modified using a focused ion beam

A carbon nanotube (CNT) tip, which assembled on the sharp end of a Si tip by dielectrophoresis, was structurally modified using focused ion beam (FIB). We described the imaging characterization of the FIB-modified CNT tip in noncontact AFM mode in terms of wear, deep trench accessibility, and imaging resolution. Compared to a conventional Si tip, the FIB-modified CNT tip was superior, especially for prolonged scanning over 10 h. We conclude that modified CNT tips have the potential to obtain high-quality images of nanoscale structures.     

C-band continuously tunable lasers using tunable fiber Bragg gratings

We report the development of a ring tunable fiber laser based on tunable fiber Bragg gratings (TFBG) integrated with an optical circulator. The TFBG is embedded inside a 3-piont bending device for wavelength tuning. The tunable laser operating in the C-band has power variation, tuning resolution, tuning range and laser line width of ±0.5 dB, 0.5 nm, 25.0 nm and less than 0.05 nm, respectively. As 40 mW of pump power is used, the ring tunable laser has a side mode suppression ratio of 60 dB and a power conversion efficiency of 25%. These specifications ensure the high-quality operation of a tunable laser.     

Development of One-dimensional Fiber-Optic Radiation Sensor for Measuring Dose Distributions of High Energy Photon Beams

The purpose of this study was to develop a method for measuring the one-dimensional dose distribution of a high-energy photon beam using a miniaturized high-resolution fiber-optic radiation sensor array. The measurements were made by thin plastic optical fibers with organic scintillating fiber sensor probes that emit the visible wavelength of light. The scintillating light is guided to a silicon photodiode array by plastic optical fibers in order to convert light output to an electrical signal. The one-dimensional spatial dependence of photon beam is measured by a one-dimensional fiberoptic sensor array in a poly(methyl methacrylate) (PMMA) phantom. It is shown that this fiber-optic radiation sensor has better spatial resolution than a conventional ionization chamber and much less time is required to measure one-dimensional dose distribution in the high radiation fields. The real-time and the high spatial resolution measurements due to the small detector volume make this system suitable for dosimetry in radiation therapy.